BEKKERProject SolutionsBekker Project Solutions

Customisation · Built-to-suit modular plants

Adapt proven modular platforms to your exact requirements

We start from pre-engineered modular packages — not a blank sheet — and work with you to configure or fully build-to-suit for ore, site, existing plant and preferred equipment. Collaborative adaptation that keeps commercial scope clearer than open-ended design.

Discuss your application
Modular trommel discharge arrangement with conveyors for custom wash plant layouts

The spectrum — start here

Standard package → configurable modular → fully built-to-suit

Not every project needs a unique plant. We place your application on a clear spectrum so adaptation is intentional — we configure or build-to-suit from proven modular platforms rather than starting from a blank sheet.

  1. 01

    Standard modular package

    A proven modular plant type with defined boundaries — suited when duty and site conditions align closely with a standard arrangement.

    Best when: Fastest path when requirements are typical

  2. 02

    Configurable modular solution

    Module choices, layout options and capacity settings adjusted within a modular framework — still package-oriented, with clearer commercial edges than open design.

    Best when: Most projects that need sensible adaptation

  3. 03

    Fully built-to-suit

    Deeper adaptation of process train, interfaces, layout or client-specified equipment where application requirements go beyond configuration alone — still modular delivery, not stick-built free-for-all.

    Best when: Specific applications with hard constraints

Discuss where your application sits

We only move as far along the spectrum as the duty requires.

Collaborative approach

Proven modular platforms, adapted with you

The starting point is always a modular package plant foundation — clearer scope, faster establishment and practical interfaces. Where duty, existing plant, preferred equipment or site constraints differ from a standard arrangement, we adapt the platform with you rather than abandoning modular delivery for open-ended construction.

That collaborative stance keeps commercial boundaries clearer than stick-built scope creep, while still delivering a plant that fits your ore, site and standards.

  • Start from pre-engineered modules, not a blank process sheet
  • Agree how far along the spectrum your application needs to go
  • Keep commercial boundaries clearer than stick-built scope creep
  • Preserve operability, logistics and modular installation benefits
View modular package plantsReview the customisation spectrum →
Conveyor carrying ore toward stacking conveyors and stockpiles at a mining-scale plant

How we customise

Six ways we adapt modular platforms to your application

Each area below is a practical way we tailor a proven modular package — collaboratively, and only as far along the spectrum as the duty requires. We adapt platforms; we do not start from a blank sheet.

01

Application-specific adaptation of pre-engineered modules

We adjust process stages, capacities and module combinations so the plant matches feed characteristics, recovery path and product targets — still built from proven modular building blocks rather than a first-principles redesign. You get duty-matched plant without abandoning package discipline.

Practical benefits

  • Faster path than full custom design from a blank sheet
  • Duty-matched stages while retaining modular interfaces
  • Clearer commercial scope than open-ended engineering
  • Reuses proven layouts, fabrication standards and install methods
02

Integration into existing plants (brownfield / add-on)

When capacity or a new process stage must sit inside an operating plant, we design modular packages and equipment modules around real constraints — stockpiles, utilities, elevations, access and tie-in points — so new capacity fits the existing layout and operating practice.

Practical benefits

  • Respects existing plant geometry and operating routines
  • Reduces interface surprises at mechanical and utility tie-ins
  • Supports phased capacity growth without full plant rebuild
  • Keeps construction and shutdown windows more manageable
03

Site-specific layout, electrical and control packages

Layout, power distribution and control arrangements are adapted to site access, footprint, utility supply and how your team prefers to operate — within modular package boundaries. The goal is a plant that fits the site and stays operable after handover.

Practical benefits

  • Layout that works with real site geometry and logistics
  • Electrical packages aligned to available supply and distribution
  • Control philosophy that matches how the plant will be run
  • Access and maintenance routes considered before fabrication
04

Containerisation for export

Module packaging and containerisation strategies are planned for shipment — particularly export into African destinations — so what leaves the yard matches transport limits, port handling and site establishment plans. Packaging is part of the solution, not an afterthought.

Practical benefits

  • Export-oriented packing and module envelopes defined early
  • Clearer logistics, freight and installation sequencing
  • Supports pre-packed complete plant packages where specified
  • Reduces damage risk and rework at remote destinations
05

Customisation to suit client-preferred equipment and instrumentation

Where you specify preferred equipment brands or instrumentation standards, packages can be adapted to incorporate those selections while keeping modular interfaces and commercial boundaries intact. We work with your standards rather than forcing a single catalogue of brands.

Practical benefits

  • Respects client preferred suppliers and instrument standards
  • Avoids forcing unfamiliar brands onto operations and stores
  • Keeps the package delivery model commercially workable
  • Supports spares commonality with existing fleet where possible
06

Client EC&I interfacing

Electrical, control and instrumentation interfaces are defined collaboratively with your EC&I standards — power, signals, control philosophy and handover points agreed before fabrication proceeds. That reduces late clashes when the package arrives on site.

Practical benefits

  • Fewer late EC&I clashes during installation and commissioning
  • Control approach aligned with client operations and standards
  • Clearer responsibility at power and signal interfaces
  • Handover documentation that matches how the plant will be owned

Application discussion

Discuss a specific plant application

Share ore type, brownfield constraints, preferred equipment or EC&I standards, export packaging needs and production targets. We will place your need on the spectrum and recommend a practical modular path.

Discuss your application

Brownfield & EC&I

Integrating into an existing plant?

Tell us about tie-in points, utilities, layout constraints and control standards. We will scope modular add-ons that fit your operating plant rather than fighting it.

Discuss brownfield integration

Next step

Ready to discuss a specific application?

Share ore type, brownfield constraints, preferred equipment or EC&I standards, export packaging needs and production targets. We will place your need on the spectrum from standard package to built-to-suit and recommend a practical modular path — adapting a proven platform, not starting from a blank sheet.

Discuss your applicationExplore package plantsEquipment modules →

Application enquiry

Ready to discuss a specific plant application?

Share ore type, brownfield constraints, preferred equipment or EC&I standards, export packaging needs and production targets. We will place your need on the spectrum from standard package to built-to-suit and recommend a practical modular path.

Discuss your application

· Heidelberg, Gauteng · South Africa

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