Modular Crushing & Screening
Modular crushing and screening plants for mining and mineral processing
Primary and secondary crushing modules with screening stages — configured as modular, skid or container-oriented packages for faster deployment and staged capacity growth across Southern African projects.
- Primary & secondary modules
- Skid / container options
Process intent
When modular crushing & screening fits
Use modular crusher–screen packages when you need primary/secondary size reduction with rapid mobilisation, redeployment between duties, or limited civils — not a permanent fixed plant.
- 1ROM / feed hopper
- 2Primary crush
- 3Screening
- 4Secondary crush (optional)
- 5Stockpile / transfer
Crushing & screening modules
Primary and secondary crushing with practical screening stages
Circuits are configured around feed characteristics, product size and plant layout — not fixed model numbers. Modules are selected to form a coherent package that can stand alone or feed a larger modular process train.
Crushing modules
Primary crushing modules
Primary size reduction selected for feed size, product size and duty — packaged as modular units with clear interfaces to feed and downstream stages.
Secondary crushing modules
Secondary reduction stages where product size, circulating load or process feed requirements need a second crushing step within a modular train.
Feed & surge arrangement
Hoppers, feeders and surge capacity defined so the crushing circuit runs stably and integrates with plant layout and logistics.
Screening modules
Screening modules
Scalping, classification and product screening modules sized for throughput and cut points — including multi-deck arrangements where duty requires them.
Product and recycle streams
Screen oversize and undersize routes defined for stockpile, recycle to crusher or transfer to the next process stage.
Integration with process trains
Crushing and screening packages that feed DMS, gravity, wash or other modular process stages with practical material-handling interfaces.
Configurations
Modular, skid and container-oriented packages
Packaging is chosen for logistics, site access and how the plant will grow. The process intent stays the same: reliable size reduction and classification with clear commercial scope.
Modular plant packages
Integrated crushing and screening trains defined as a package — clear boundaries for supply, civils interfaces and commissioning support.
Skid-mounted arrangements
Skid-based modules where transport, lift and site assembly benefits from pre-aligned equipment packages and reduced field fit-up.
Container-oriented options
Container-friendly packaging where logistics, remote access or phased installation favour transportable module envelopes.
Staged capacity builds
Start with a defined duty and expand crushing or screening stages as throughput, ore definition or capital programme evolves.
Benefits of the modular approach
Built for deployment speed and staged growth
Modular crushing and screening is specified where projects need clear package scope, faster establishment and the option to expand capacity without open-ended construction.
Rapid deployment
Pre-engineered modular packages reduce open-ended site construction so crushing and screening capacity can be established sooner.
Reduced field complexity
Skid and modular packaging concentrate fabrication and alignment work off-site, limiting site fit-up risk and programme uncertainty.
Staged capacity
Add primary, secondary or screening modules as throughput requirements grow — without redesigning the entire plant philosophy.
Practical operation
Layouts favour operable access, maintainable equipment selection and clear material-handling interfaces for mining conditions.
What we need to scope a package
Feed size and hardness, target product size, throughput, operating hours, power and water availability, site access and whether the circuit stands alone or feeds DMS, gravity, wash or other process stages. Share those details and we will help define a practical modular crushing and screening package.
Crushing & screening enquiry
Ready to discuss a modular crushing and screening package?
Share feed size, product size, throughput, site access and whether the circuit stands alone or feeds a larger process train. We will help scope a practical modular, skid or container-oriented package.
· Heidelberg, Gauteng · South Africa